Epoxy curing oven

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GBM Ovens: Ideal for Curing Epoxy Resins

GBM specializes in manufacturing advanced epoxy curing ovens designed to meet the diverse thermal processing needs of major industries. With a commitment to innovation, we excel in creating custom epoxy ovens tailored to specific client requirements. Backed by a team of experienced and skilled engineers, we deliver solutions that address a wide range of epoxy curing applications, ensuring optimal performance and reliability for industrial processes. Our custom-designed epoxy curing oven stands as a testament to our unmatched craftsmanship in the oven industry. Engineered for peak performance, this oven ensures maximum efficiency in curing epoxy resins. Our epoxy curing ovens are rugged and reliable, they feature higher volumes of airflow with unique distribution for exceptional temperature uniformity. The oven’s features are well-suited to curing epoxy resins. Plus, the ovens can maintain up to 5°C heating and cooling rates at stable conditions.

Understanding Epoxy resins:

Epoxy resins have revolutionized numerous industries, providing exceptional mechanical properties, outstanding adhesion, and remarkable resistance to various environmental factors. Versatile materials, they are widely used in aerospace, electronics, and medical applications as well as in construction, automotive, and marine applications. The true potential of epoxy resins, however, can only be unlocked through a crucial process known as epoxy curing.

Epoxy resins offer manufacturers numerous benefits. In addition to having unique resistance and mechanical properties, the resins are also thermal, chemical, and water resistant, and durable. Manufacturers use epoxy-curing ovens to heat the resins, which cuts curing time by days, increases efficiency, and boosts productivity.

Understanding Epoxy Curing

Epoxy curing is a chemical reaction that transforms liquid epoxy resins into solid, cross-linked polymers. Adding curing agents or hardeners to the epoxy resin triggers the polymerization reaction. The curing agents act as catalysts, initiating the cross-linking of the resin molecules. That results in a three-dimensional network that provides the desired properties. Epoxy resins, however, don’t fully cure at room temperature. Adding heat with help from an epoxy curing oven accelerates the cure rate and boosts the material’s performance profile. Adding heat to the curing process isn’t fully understood or appreciated by many manufacturers. But it’s critical to curing resins and their use.

Long Curing Times Decrease Efficiency

No matter the industry or the application, long cure times can impact a company’s efficiency and productivity, which also cuts into profitability. But using epoxy-curing ovens shortens curing times. Epoxy resin processing requirements include:

  • Typical epoxy cure temperatures range from 100 °C to 275 °C, depending on material and application.
  • Can also range from 280 to 400 °C, depending on application.
  • Good temperature uniformity.
  • Higher exhaust rates to remove fumes.
  • Fast cycle times to improve throughput.
  • Controlled heating, cooling and holding cycles.

Put simply, adding heat to the epoxy post-curing process unleashes the full potential of epoxy resins, making them the go-to material in many situations. Key factors that can affect the curing process, however, include differences in temperature control set temperature versus the oven’s actual temperature, heating and cooling ramp rates, and variability of temperature within the oven (temperature uniformity).

Options

  • Exhaust Blower
  • Vertical Door
  • Front & Back Oven
  • PLC with HMI
  • Forced Exhaust
  • Observation Window & Illumination
  • Spare Parts
  •  Blower Burner Interlock
  • PID Controller with SSR/SCR
  • Thyristor

Specifications

 Design Batch Type/ Modular/ Cassette Type 
Outer Chamber Construction HR/CR.
 Inner Chamber Construction MS Sheet, SS Sheet, or GI Sheets.
 Insulation Rock wool/ Mineral wool
 Temperature Ranges Ambient to 150°C /250°C /400°C/ 500°C
 Air Circulation Vertical, Horizontal or Combination
 Paint  Enamel Paint / Epoxy Coating / Powder Coating
 Temperature Uniformity  ± 5°C.
 Control Panel  GBM Make.
 Heating Element SS Tubular Electrical Heaters / Imported Diesel Fired Burner / Imported Gas Fired Burner
 Inner Finish High Temperature Aluminium Finish
 Outer Finish Double Coat Enamel Finish
 Trolley with Track Yes

Customised option available as per customer requirement.